Article Contents
REPORT   Open Access     Cite

Carbon engineering in eutectic high-entropy alloys

More Information
  • DownLoad: Full size image
    1. Carbon is a key element for tailoring the nucleation kinetics of eutectic high-entropy alloys (EHEAs).

      Carbon-induced eutectic structures endow the EHEA with an exceptional combination of strength and ductility.

      The proposed "carbon engineering" strategy can stimulate intensive research across the EHEA field.

  • Over the past decade, eutectic high-entropy alloys (EHEAs) with FCC and B2 phases have shown outstanding performance as advanced structural materials. Extensive efforts within the metallurgy community have established the thermodynamics-guided paradigm for eutectic synthesis. Here, we open a new frontier in physical metallurgy by exploiting carbon as a kinetic activator of eutectic solidification in EHEAs. Even trace carbon additions profoundly modified the eutectic transition, transforming hypereutectic structures into fully coupled FCC/B2 eutectics. With increased concentrations, carbon further induced decoupled FCC/B2 growth followed by a secondary FCC/carbide eutectic transformation, resulting in separated FCC and B2 dendrites together with high-density nanoscale M7C3 carbides. Multi-scale analyses reveal that carbon interstitials and carbides play an intriguing role in accelerating the nucleation kinetics. Across a broad range of additions, the tailored microstructures imparted an exceptional strength-ductility synergy in EHEAs. We found that interstitial carbon significantly enhanced dislocation storage and promoted the coordination of multiple slip modes, while the FCC/M7C3 nano-eutectics formed under high carbon content constructed a unique mechanical transition layer for global co-deformation. These discoveries establish “carbon engineering” as a powerful, kinetics-based strategy for EHEA design, pioneering new directions in advanced eutectic materials research.
  • 加载中
  • [1] Chang I. and Cai Q. (2022). From simple binary to complex multicomponent eutectic alloys. Prog. Mater. Sci. 123:100779. DOI:10.1016/j.pmatsci.2021.100779

    View in Article CrossRef Google Scholar

    [2] Tiwary C. S., Pandey P., Sarkar S., et al. (2022). Five decades of research on the development of eutectic as engineering materials. Prog. Mater. Sci. 123:100793. DOI:10.1016/j.pmatsci.2021.100793

    View in Article CrossRef Google Scholar

    [3] Wen K., Cai X., Xin S., et al. (2024). Discovery of a novel low-cost medium-entropy stainless steel with exceptional mechanical behavior over a wide temperature range. Matter 7:3625−3644. DOI:10.1016/j.matt.2024.06.041

    View in Article CrossRef Google Scholar

    [4] Shi P., Li R., Li Y., et al. (2021). Hierarchical crack buffering triples ductility in eutectic herringbone high-entropy alloys. Science 373:912−918. DOI:10.1126/science.abf6986

    View in Article CrossRef Google Scholar

    [5] Ren J., Zhang Y., Zhao D., et al. (2022). Strong yet ductile nanolamellar high-entropy alloys by additive manufacturing. Nature 608:62−68. DOI:10.1038/s41586-022-04914-8

    View in Article CrossRef Google Scholar

    [6] Wu Q., He F., Li J., et al. (2022). Phase-selective recrystallization makes eutectic high-entropy alloys ultra-ductile. Nat. Commun. 13:4697. DOI:10.1038/s41467-022-32444-4

    View in Article CrossRef Google Scholar

    [7] Lu Y., Dong Y., Guo S., et al. (2014). A promising new class of high-temperature alloys: Eutectic high-entropy alloys. Sci. Rep. 4:6200. DOI:10.1038/srep06200

    View in Article CrossRef Google Scholar

    [8] Choudhuri D., Gwalani B., Gorsse S., et al. (2017). Change in the primary solidification phase from fcc to bcc-based B2 in high entropy or complex concentrated alloys. Scr. Mater. 127:186−190. DOI:10.1016/j.scriptamat.2016.09.023

    View in Article CrossRef Google Scholar

    [9] Bai K., Ng C. K., Lin M., et al. (2023). Short-range ordering heredity in eutectic high entropy alloys: A new model based on pseudo-ternary eutectics. Acta Mater. 243:118512. DOI:10.1016/j.actamat.2022.118512

    View in Article CrossRef Google Scholar

    [10] Huang L., Han Y., Sun Y., et al. (2025). Vermicular eutectic multi-principal element alloy with exceptional strength and ductility. Adv. Sci. 12:2501150. DOI:10.1002/advs.202501150

    View in Article CrossRef Google Scholar

    [11] Wu Q., Wang Z., Hu X., et al. (2020). Uncovering the eutectics design by machine learning in the Al–Co–Cr–Fe–Ni high entropy system. Acta Mater. 182:278−286. DOI:10.1016/j.actamat.2019.10.043

    View in Article CrossRef Google Scholar

    [12] Perepezko J. H. and Uttormark M. J. (1996). Nucleation-controlled solidification kinetics. Metall. Mater. Trans. A 27:533−547. DOI:10.1007/BF02648944

    View in Article CrossRef Google Scholar

    [13] Guo C., Wang J., Li J., et al. (2018). Coupling eutectic nucleation mechanism investigated by phase field crystal model. Acta Mater. 145:175−185. DOI:10.1016/j.actamat.2017.12.012

    View in Article CrossRef Google Scholar

    [14] Li M. X., Wang H. P., Lin M. J., et al. (2022). Rapid eutectic growth kinetics of undercooled Nb-Si alloys at electrostatic levitation state. Acta Mater. 237:118157. DOI:10.1016/j.actamat.2022.118157

    View in Article CrossRef Google Scholar

    [15] Barclay R. S., Kerr H. W. and Niessen P. (1971). Off-eutectic composite solidification and properties in Al-Ni and Al-Co alloys. J. Mater. Sci. 6:1168−1173. DOI:10.1007/BF00550086

    View in Article CrossRef Google Scholar

    [16] Han L., Sun Z., Xia W., et al. (2024). Thermodynamics-guided high-throughput discovery of eutectic high-entropy alloys for rapid solidification. Adv. Sci. 11:2401559. DOI:10.1002/advs.202401559

    View in Article CrossRef Google Scholar

    [17] Xie W. J., Cao C. D., Lü Y. J., et al. (2002). Eutectic growth under acoustic levitation conditions. Phys. Rev. E 66:061601. DOI:10.1103/PhysRevE.66.061601

    View in Article CrossRef Google Scholar

    [18] Liu S., Kaban V., Witusiewicz V. T., et al. (2026). In situ synchrotron X-ray diffraction revealing competition between A1 and B2 phases in AlCoCrFeNix high-entropy alloys. Acta Mater. 309:122097. DOI:10.1016/j.actamat.2026.122097

    View in Article CrossRef Google Scholar

    [19] Mohanty P. S. and Gruzleski J. E. (1996). Grain refinement mechanisms of hypoeutectic Al-Si alloys. Acta Mater. 44:3749−3760. DOI:10.1016/1359-6454(96)00021-3

    View in Article CrossRef Google Scholar

    [20] Eiken J., Apel M., Liang S.-M., et al. (2015). Impact of P and Sr on solidification sequence and morphology of hypoeutectic Al–Si alloys: Combined thermodynamic computation and phase-field simulation. Acta Mater. 98:152−163. DOI:10.1016/j.actamat.2015.06.056

    View in Article CrossRef Google Scholar

    [21] Li J., Hage F. S., Liu X., et al. (2016). Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys. Sci Rep 6:25244. DOI:10.1038/srep25244

    View in Article CrossRef Google Scholar

    [22] Spierings A. B., Schneider M. and Eggenberger R. (2011). Comparison of density measurement techniques for additive manufactured metallic parts. Rapid Prototyping J. 17:380−386. DOI:10.1108/13552541111156504

    View in Article CrossRef Google Scholar

    [23] Liu P., Xing W., Cheng X., et al. (2014). Effects of dilute substitutional solutes on interstitial carbon in α-Fe: Interactions and associated carbon diffusion from first-principles calculations. Phys. Rev. B 90:024103. DOI:10.1103/PhysRevB.90.024103

    View in Article CrossRef Google Scholar

    [24] Soysal T. (2021). Effect of solidification models on predicting susceptibility of carbon steels to solidification cracking. Weld. World 65:1943−1954. DOI:10.1007/s40194-021-01132-0

    View in Article CrossRef Google Scholar

    [25] Toby B. H. and Von Dreele R. B. (2013). GSAS-II: the genesis of a modern open-source all purpose crystallography software package. J. Appl. Crystallogr. 46:544−549. DOI:10.1107/S0021889813003531

    View in Article CrossRef Google Scholar

    [26] Oliver W. C. and Pharr G. M. (2004). Measurement of hardness and elastic modulus by instrumented indentation: Advances in understanding and refinements to methodology. J. Mater. Res. 19:3−20. DOI:10.1557/jmr.2004.19.1.3

    View in Article CrossRef Google Scholar

    [27] Johnson K. L. (1987). Contact mechanics (Cambridge Univ. Press

    View in Article Google Scholar

    [28] Chipman J. (1972). Thermodynamics and phase diagram of the Fe-C system. Metall. Trans. 3:55−64. DOI:10.1007/BF02680585

    View in Article CrossRef Google Scholar

    [29] He F., Wang Z., Cheng P., et al. (2016). Designing eutectic high entropy alloys of CoCrFeNiNbx. J. Alloy. Compd. 656:284−289. DOI:10.1016/j.jallcom.2015.09.153

    View in Article CrossRef Google Scholar

    [30] Wang X., Zhai W., Li H., et al. (2023). Ultrasounds induced eutectic structure transition and associated mechanical property enhancement of FeCoCrNi2.1Al high entropy alloy. Acta Mater. 252:118900. DOI:10.1016/j.actamat.2023.118900

    View in Article Google Scholar

    [31] Guo C., Wang J., Li J., et al. (2017). Uncoupling growth mechanisms of binary eutectics during rapid solidification. J. Phys. Chem. C 121:8204−8210. DOI:10.1021/acs.jpcc.7b01311

    View in Article CrossRef Google Scholar

    [32] Kurz W. and and Fisher D. J. (1979). Dendrite growth in eutectic alloys: The coupled zone. Int. Met. Rev. 24:177−204. DOI:10.1179/imtr.1979.24.1.177

    View in Article CrossRef Google Scholar

    [33] Turnbull D. and Vonnegut B. (2002). Nucleation catalysis. Ind. Eng. Chem. 44:1292−1298. DOI:10.1021/ie50510a031

    View in Article CrossRef Google Scholar

    [34] Zargaran A., Trang T. T. T., Park G., et al. (2021). κ-Carbide assisted nucleation of B2: A novel pathway to develop high specific strength steels. Acta Mater. 220:117349. DOI:10.1016/j.actamat.2021.117349

    View in Article CrossRef Google Scholar

    [35] Bramfitt B. L. (1970). The effect of carbide and nitride additions on the heterogeneous nucleation behavior of liquid iron. Metall. Trans. 1:1987−1995. DOI:10.1007/BF02642799

    View in Article CrossRef Google Scholar

    [36] Zhu Y., Ameyama K., Anderson P. M., et al. (2021). Heterostructured materials: Superior properties from hetero-zone interaction. Mater. Res. Lett. 9:1−31. DOI:10.1080/21663831.2020.1796836

    View in Article CrossRef Google Scholar

    [37] Kondo S., Shibata N. and Ikuhara Y. (2025). Direct observations of jog formation and drag caused by screw-screw dislocation interaction. Scr. Mater. 258:116513. DOI:10.1016/j.scriptamat.2024.116513

    View in Article CrossRef Google Scholar

    [38] Jiang L., Lu Y. P., Song M., et al. (2019). A promising CoFeNi2V0.5Mo0.2 high entropy alloy with exceptional ductility. Scr. Mater. 165:128-133. DOI:10.1016/j.scriptamat.2019.02.038

    View in Article Google Scholar

    [39] Sato Y., Shinzato S., Ohmura T., et al. (2020). Unique universal scaling in nanoindentation pop-ins. Nat. Commun. 11:4177. DOI:10.1038/s41467-020-17918-7

    View in Article CrossRef Google Scholar

    [40] Qiao X., Han L., Zhang W., et al. (2015). Nano-indentation investigation on the mechanical stability of individual austenite in high-carbon steel. Mater. Charact. 110:86−93. DOI:10.1016/j.matchar.2015.10.024

    View in Article CrossRef Google Scholar

    [41] Zeng Q., Gan K., Chen F., et al. (2022). Interstitial concentration effects on incipient plasticity and dislocation behaviors of face-centered cubic FeNiCr multicomponent alloys based on nanoindentation. J. Mater. Sci. Technol. 112:212−221. DOI:10.1016/j.jmst.2021.09.056

    View in Article CrossRef Google Scholar

    [42] Qiu S., Zhang X.-C., Zhou J., et al. (2020). Influence of lattice distortion on stacking fault energies of CoCrFeNi and Al-CoCrFeNi high entropy alloys. J. Alloy. Compd. 846:156321. DOI:10.1016/j.jallcom.2020.156321

    View in Article CrossRef Google Scholar

    [43] Li Z. (2019). Interstitial equiatomic CoCrFeMnNi high-entropy alloys: Carbon content, microstructure, and compositional homogeneity effects on deformation behavior. Acta Mater. 164:400−412. DOI:10.1016/j.actamat.2018.10.050

    View in Article CrossRef Google Scholar

    [44] Zhang L. J., Yu P. F., Fan J. T., et al. (2020). Investigating the micro and nanomechanical properties of CoCrFeNi-Cx high-entropy alloys containing eutectic carbides. Mater. Sci. Eng. A. 796:140065. DOI:10.1016/j.msea.2020.140065

    View in Article CrossRef Google Scholar

    [45] Xu Y., Liu S., Chang J., et al. (2024). Formation of lamellar eutectic structure and improved mechanical properties of directional solidified Al0.9CoCrNi2.1 high-entropy alloy. Intermetallics 173:108430. DOI:10.1016/j.intermet.2024.108430

    View in Article Google Scholar

    [46] Guo Y., Su H., Yang P., et al. (2022). New insight into tailorable eutectic high entropy alloys with remarkable strength–ductility synergy and ample shaping freedom fabricated using laser powder bed fusion. Addit. Manuf. 60:103257. DOI:10.1016/j.addma.2022.103257

    View in Article CrossRef Google Scholar

    [47] Nassar A., Mullis A., Cochrane R., et al. (2022). Rapid solidification of AlCoCrFeNi2.1 High-entropy Alloy. J. Alloy. Compd. 900:163350. DOI:10.1016/j.jallcom.2021.163350

    View in Article Google Scholar

    [48] Zheng H., Chen R., Qin G., et al. (2019). Phase separation of AlCoCrFeNi2.1 eutectic high-entropy alloy during directional solidification and their effect on tensile properties. Intermetallics 113:106569. DOI:10.1016/j.intermet.2019.106569

    View in Article Google Scholar

    [49] Shi P., Zhong Y., Li Y., et al. (2020). Multistage work hardening assisted by multi-type twinning in ultrafine-grained heterostructural eutectic high-entropy alloys. Mater. Today 41:62−71. DOI:10.1016/j.mattod.2020.09.029

    View in Article CrossRef Google Scholar

    [50] Schramm R. E. and Reed R. P. (1975). Stacking fault energies of seven commercial austenitic stainless steels. Metall. Trans. A 6:1345−1351. DOI:10.1007/BF02641927

    View in Article CrossRef Google Scholar

    [51] Fan G., Jiang Y., Tan Z., et al. (2018). Enhanced interfacial bonding and mechanical properties in CNT/Al composites fabricated by flake powder metallurgy. Carbon 130:333−339. DOI:10.1016/j.carbon.2018.01.037

    View in Article CrossRef Google Scholar

    [52] Xia Z., Riester L., Curtin W. A., et al. (2004). Direct observation of toughening mechanisms in carbon nanotube ceramic matrix composites. Acta Mater. 52:931−944. DOI:10.1016/j.actamat.2003.10.050

    View in Article CrossRef Google Scholar

    [53] Zhang L., Ji Y., Wang Y., et al. (2024). Enhanced hot corrosion resistance of AlCoCrFeNi2.1 high entropy alloy coatings by extreme high-speed laser cladding. Corrosion Sci. 240:112486. DOI:10.1016/j.corsci.2024.112486

    View in Article Google Scholar

  • Cite this article:

    Bai X., Cui D., Wang C., et al. (2026). Carbon engineering in eutectic high-entropy alloys. The Innovation Insights 1:100014. https://doi.org/10.59717/j.tiis.2026.100014
    Bai X., Cui D., Wang C., et al. (2026). Carbon engineering in eutectic high-entropy alloys. The Innovation Insights 1:100014. https://doi.org/10.59717/j.tiis.2026.100014

Welcome!

To request copyright permission to republish or share portions of our works, please visit Copyright Clearance Center's (CCC) Marketplace website at marketplace.copyright.com.

Figures(5)    

Supplementary Information

Share

  • Share the QR code with wechat scanning code to friends and circle of friends.

Article Metrics

Article views(16) PDF downloads(5)

Relative Articles

Cited by

Catalog

    /

    DownLoad:  Full-Size Img  PowerPoint